Collaborative robots in automotive assembly line applications

Collaborative Robots work directly with human employees without the need for a safety fence. This type of cooperative robot is expected to fill the gap between a fully manual assembly line and a fully automated production line.

So far, some companies, especially SMEs, still believe that robot automation is too expensive and complicated, so they never consider the possibility of application. Guangdong Tuostar Technology Co., Ltd. is an expert in the operation of China's manufacturing automation total solution. It is committed to providing China's 45 million small and medium-sized enterprises with one-year automation products and services. Previously, the company mainly sold injection-assisted peripheral equipment and 3D printing. Smart factory solutions. At present, many customers are interested in the integration of automation and robotics. This year, the company established an industry alliance to create an online and offline O2O integrated marketing cloud system platform to provide integrated products and services to downstream customers: To further enhance the competitiveness of the company's products, on the other hand, we can provide value-added services such as factory interconnection and after-sales service with customers. In the future, the company will intensify its efforts to develop a full-industry chain product solution that integrates with robots.

Traditional industrial robots are generally large in size and work behind glass shields and are widely used in the automotive industry and other large assembly lines. In contrast, collaborative robots are lightweight, highly flexible, mobile, and reprogrammable to solve new tasks, helping companies adjust to more advanced small-volume production to meet short-term production challenges. Topstar's automation equipment is widely used in the auto parts industry. The main user groups are large and medium-sized auto parts companies at home and abroad. The products are widely used in various assemblies, interior parts, exterior parts and general parts, such as steering wheel, instrument panel, Pedal, deflector, spare tire cover, etc. Tuostar also provides dehumidification and drying, mold temperature control and automatic cooling solutions for domestic vehicle manufacturers, including high-light mold temperature machines, in the fields of liquid crystal display modules, plastic machine components, metal parts, hardware and electronic products. Excellent performance. In addition, Topstar's users include industries with high concentration in the industry, such as lamp manufacturing, automotive connectors, and brake pipe fittings.

In the United States, the number of robots used in the automotive industry still accounts for about 65% of total market sales. The RIA, the American Robotics Industry Association, cited observer data that only 10% of companies that have benefited from robots have installed robots so far. Luo Baihui, vice president of the Dongguan Robotics Association, believes that the reason for this low number is mainly the three challenges of cost, user friendliness and applicability, and these problems have now been successfully solved by new collaborative robots.

The next generation of complex products requires assembly flexibility, precision and reliability, even where labor costs are affordable, which is beyond the skills of human workers. According to the traditional rule of thumb, the cost of a robot is equivalent to the salary of a human worker for two years. But the cost of collaborative robots is only close to a quarter of this cost. Coupled with the new robots that enable faster turnarounds in the plant and the ever-changing development of robotics, all of which indicate that production shifts have lost their commercial significance.

Instead, the new robot became a high-tech currency that is turning wage war into a competition that improves product quality and speeds up turnaround time.

In the case of traditional robots, the capital cost of the robot itself accounts for only 25% to 30% of the total cost of the system. The remaining cost is related to robot programming, installation, and dedicated shielding work. The "out of the box" experience of collaborative robots is usually less than an hour. This is actually the time it takes to unpack, install, and write the first simple task program.

Why collaborative robots are user-friendly: no need to rely on skilled programmers, this new robot is equipped with a flat-panel touch-screen user interface that allows the user to manipulate the robotic arm by indicating motion on the screen. Or, by simply holding the robot arm, show it the desired path of motion. This interface complies with the standards of most industrial sensors and programmable logic controllers (PLCs). Writing a new task program is very simple, and Tusta has a deep understanding of this. Topstar develops highly mobile robots and robots to help companies realize the economic benefits of short-term production. Today, with the rapid development of technology, the production process has also been continuously improved, which makes it necessary for enterprises to apply robots to achieve smaller scale mass production.

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